TravelMate4220/2480 & Aspire5600Service Guide
4 Chapter 1TM 4220/2480 Outlook ViewA general introduction of ports allow you to connect peripheral devices, as you would with a desktop PC.Open View#
Chapter 4 91Error Message ListNo beep Error Messages FRU/Action in SequencePower-on indicator turns off and LCD is blank. Power source (battery pack a
92 Chapter 4Phoenix BIOS Beep CodesCode Beeps POST Routine Description02h Verify Real Mode03h Disable Non-Maskable Interrupt (NMI)04h Get CPU type06h
Chapter 4 9347h Initialize I20 support48h Check video configuration against CMOS49h Initialize PCI bus and devices4Ah Initialize all video adapters in
94 Chapter 48Bh Test and initialize PS/2 mouse8Ch Initialize floppy controller8Fh Determine number of ATA drives (optional)90h Initialize hard-disk co
Chapter 4 95C7h Initialize notebook docking lateC8h Force check (optional)C9h Extended checksum (optional)CAh Redirect Int 15h to enable remote keyboa
96 Chapter 4Index of Symptom-to-FRU Error MessageLCD-Related SymptomsSymptom / Error Action in SequenceLCD backlight doesn't work First, plug a m
Chapter 4 97Battery can’t be charged or discharged See “Check the Battery Pack” on page 88. Battery packMain boardSystem hang during POST ODD/HDD/FDD/
98 Chapter 4The system doesn't resume from hibernation/ standby mode.Connect AC adapter then check if the system resumes from Standby/Hibernation
Chapter 4 99NOTE: If you cannot find a symptom or an error in this list and the problem remains, see “Undetermined Problems” on page 101.Modem/LAN-Rel
100 Chapter 4Intermittent ProblemsIntermittent system hang problems can be caused by a variety of reasons that have nothing to do with a hardware defe
Chapter 1 5Front View# Icon Item Description1 N/A Speakers Left and right speakers deliver stereo audio output.2 Power indicator Indicates the compute
Chapter 4 101Undetermined ProblemsThe diagnostic problems does not identify which adapter or device failed, which installed devices are incorrect, whe
102 Chapter 4
Chapter 5 102Top ViewJumper and Connector LocationsChapter 5
103 Chapter 5Bottom View
Chapter 6 104This chapter gives you the FRU (Field Replaceable Unit) listing in global configurations of Aspire 5600 & TravelMate 4220 Refer to th
105 Chapter 6Exploded Diagram Item Description Item Description1 LCD bezel 22 Screw M2.5*6-I(BNI)(NYLOK)2 LCD hinge-left 23 Screw M2.5*5.0-I(NI)(NYLOK
Chapter 6 10611 Mainboard12 VGA support13 CPU support14 Heatsink module15 Lower case16 ODD module18 HDD module19 HDD cover20 Bluetooth bracket21 Heats
107 Chapter 610 screw M2.0*3.0-I(NIXNYLOK) 22 camera V-UBDOEM1(CMOS module, 1.3M)11 CCD cable maylar 23 LCD rubber-112 cable assy CCD (5P/4P/R2A) L-F
Chapter 6 108Part ListCATEGORY PART NAME DESCRIPTION PART NO.ADAPTERADAPTER ADAPTER 90W 3 PIN DELTA ADP-90SB BBAHF ROHSZB1 ADP 19V Delta S/P AP.0900
109 Chapter 6CABLE MODEM CABLE "ZB2 CABLE ASSY MODEM (2P/2P,1A) S/P"50.TCFV7.001CABLE BLUETOOTH CABLE ZB1 BLUETOOTH CABLE S/P 50.AA7V7.002CA
6 Chapter 1Left ViewRight View# Icon Item Description1 N/A Optical drive Internal optical drive; accepts CDs or DVDs2 N/A Optical disk access indicato
Chapter 6 110CPU/PROCESSORCPU/PROCESSORCPU INTEL YONAH CORE DUO FSB-667 1.66G 2M L8VRZC1 INTEL CPU YONAH 1.66G S/PKC.23001.DTPCPU/PROCESSORCPU INTEL Y
111 Chapter 6DVD RW DRIVEZB2 PIO SUPER MULTI DVR-K06S W/O MB BSZB2 PIO SUPER MULTI DVR-K06S S/PDVD RW DRIVEDVD SUPERDRIVE DVR-K06RS FW:1.01 STN B/SZB2
Chapter 6 112KEYBOARD AS1680/AS1410 KEYBOARD DARFON SpanishZL1C K/B NON ERGO-SPANISH S.P.KB.A2707.003KEYBOARD AS1680/AS1410 KEYBOARD DARFON ThaiZL1C K
113 Chapter 6LCD LCD 15IN. XGA LPL LP150X08-TLA2 LF ZL8 LCD 15'' LP150X08-TLA2 LF S/PLK.15008.019LCD LCD 15IN. XGA QDI QD15XL06 REV.03 LF
Chapter 6 114CASE/COVER/BRACKET ASSEMBLY LCD BRACKET 15.4 IN. W/HINGE - R "ZB1 15.4"" HINGE-R ASSY S/P"33.AA7V7.004LCD LCD MODULE
115 Chapter 6CASE/COVER/BRACKET ASSEMBLY LCD BEZEL - 15.4 IN. FOR CCD N-UV "ZB2 15.4"" LCD BEZEL ASSY W-CCD N-UV S/P"60.TCFV7.005C
Chapter 6 116CABLE LCD CABLE - 15.4 IN. ZB1 CABLE ASSY S/P 50.AA7V7.011CASE/COVER/BRACKET ASSEMBLY "LCD COVER - 15.4 IN. W/ANTENNA ,CCD 0.3M&quo
117 Chapter 6MAINBOARD MAINBOARD 945PM M52P128 GLAN PATA NO-TV W/READER W/O CPU MEMORYZB2 MB ASSY (945PM/M52P/128M_16) S/PMB.ACT06.002MAINBOARD MAINBO
Chapter 6 118SCREW SCWER M2.5*3.0-I(BNI)(NYLOK)EP ZB1 SCWER M2.5*3.0-I(BNI)(NYLOK)EP S/P86.T25V7.012SCREW SCREW M2.0*3.0-I-NI-NYLOK EF6 SCREW KIT S/P
119 Chapter 6
Chapter 1 7Rear View# Icon Item Description1 DC-in Jack Connects to an AC adapter.2 USB2.0 ports Connect to USB 2.0 devices(e.g., USB mouse, USB camer
8 Chapter 1Bottom View# Item Description1 Battery release latch Unlatches the battery to remove the battery pack.2 Cooling fan Helps keep the computer
Chapter 1 9Aspire 5600 Outlook ViewOpen View# Item Description1 Built-in camera 1.3 megapixel web camera for video communication(for select models)2 D
10 Chapter 1Front View10 Status indicators Light-Emitting Diodes (LEDs) that turn on and off to show the status of the computer’s functions and compon
Chapter 1 11Left ViewRight View9 Wireless communicationsbutton/indicatorPress to enable/disable Wireless function. Lights to indicate the status of wi
12 Chapter 1Rear View4 N/A Ventilation slots Enable the computer to stay cool, even after prolonged use.5 External display(VGA) portConnects to a disp
Chapter 1 13Bottom View# Item Description1 Battery release latch Unlatches the battery to remove the battery pack.2 Cooling fan Helps keep the compute
2Revision HistoryPlease refer to the table below for the updates made on TravelMate4220/2480 & Aspire5600 service guide.Date Chapter Updates
14 Chapter 1IndicatorsYour computer provides an array of three indicators located above the keyboard, in addition to fourindicators positioned at the
Chapter 1 15Easy-Launch ButtonsLocated at the upper-right, above the keyboard are four easy-launch buttons. They are User-Programmable Button, Mail, W
16 Chapter 1TouchpadThe build-in touchpad is a pointing device that senses movement on its surface. This means the cursor responds as you move your f
Chapter 1 17Using the Keyboard The full-sized keyboard includes an embedded numeric keypad, separate cursor keys, two Windows keys and twelve function
18 Chapter 1Windows Keys The keyboard has two keys that perform Windows-specific functoins.HotkeysThe computer employs hotkeys or key combinatio
Chapter 1 19Hot Key Icon Item DescriptionFn+F1 Hot key help This key will cause a help message to appear on the display device that describes the defi
20 Chapter 1Special KeysYou can locate the Euro symbol and the US dollar sign at the upper-center and/or bottom-right of your keyboard.Fn+F7 Touchpad
Chapter 1 21The Euro Symbol1. Open a text editor or word processor.2. Either press < > at the bottom-right of the keyboard, or hold <Alt Gr&g
22 Chapter 1Using the System UtilitiesAcer GridVista(dual-display compatible)To enable the dual monitor feature of your notebook, first ensure that th
Chapter 1 23Launch ManagerLaunch Manager allows you to set the four easy-launch buttons located above rhw keyboard. You can access the Launch Manager
3CopyrightCopyright © 2005 by Acer Incorporated. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, store
24 Chapter 1You can schedule customized virus scans that run unattended on specific dates and times or at periodic intervals. If you are using the com
Chapter 1 25Acer Empowering TechnologyAcer’s innovative Empowering Technology makes it easy for you to access frequently used functions and manage you
26 Chapter 1easy data encryption/decryption and also supports on-the-fly file encryption for MSN Messager and Microsoft Outlook. There are two passwor
Chapter 1 27Acer eLock ManagementAcer eLock Management is a security utility that allows you to lock up your removable data, optical and floppy drive
28 Chapter 1Acer ePerformance ManagementAcer ePerformance Management is a system optimization tool that boosts the performance of your Acer notebook.
Chapter 1 29Acer eRecovery ManagementAcer eRecovery Management is a powerful utility that does away with the need for recovery disks provided by the m
30 Chapter 1NOTE: If your computer did not come with a Recovery CD or System CD, please use Acer eRecovery Management’s “System backup to optical disk
Chapter 1 31Acer eNet ManagementAcer eNet Management helps you to quickly and easily connect to both wired and wireless networks in a variety of locat
32 Chapter 1settings(IP and DNS settings, wireless AP details, etc.), as well as default printer settings. Security and safety concerns mean that Ace
Chapter 1 33You can also click “Advanced Settings” to:T Set alarms.T Re-load factory defaults.T Select what actions will be taken when the cover is cl
4ConventionsThe following conventions are used in this manual:Screen messagesDenotes actual messages that appear on screen.NOTE Gives bits and pieces
34 Chapter 1Acer ePresentation ManagementAcer ePresentation Management lets you select from two of the most common projector resolutions: XGA and SVGA
Chapter 1 35Hardware Specifications and ConfigurationsSystem Board Major ChipsProcessorItem SpecificationCPU typeIntel® Pentium® M YonahProcessor du
36 Chapter 1 ...VGASystem MemoryItem SpecificationMemory controller 945GM/945PM/940GMLMemory size 256MB/512MB/1GBDIMM socket number 2Supports memory s
Chapter 1 37 Audio Port USB PortItem SpecificationUSB Controller Integrated with ICH-7USB compliancy level 2.0OHCI USB 2.0Number of USB port 3Location
38 Chapter 1 12 function keysT two Windows keysT Hotkey controlsT embedded numberic keypadT Multi-Langue supportT Spill-proofFour easy-launch button
Chapter 1 39 LCD display area (diagonal, inch)15.4” 15.4” 15.4” 15.4” 15.4”Active Area(mm) 331.2(H)x 207.0(V)331.2(H)x 207.0(V)331.2(H)x 207.0(V)331.2
40 Chapter 1AC AdapterLCD display area (diagonal, inch)15.0” 15.0”Active Area(mm) 304.1(H)x 228.1(V)304.1(H)x 228.1(V)Display technology TFT TFTResolu
Chapter 1 41Maximum input current (A, @100Vac, full load)1.5A @100Vac input and maximum loadNominal(Rated) frequency (Hz)50 or 60 and single phaseFreq
42 Chapter 1Disks222Spindle speed (RPM)5400 RPM 5400 RPM 5400 RPMPerformance SpecificationsBuffer size 8192KB 8192KB 8192KBInterface Serial ATA Seria
Chapter 1 43DVD-Dual InterfaceItem SpecificationVendor & model name PHILIPS SDVD8441 PIONEER DVR-K16RAPerformance SpecificationTransfer rate (KB/s
5PrefaceBefore using this information and the product it supports, please read the following general information.1. This Service Guide provides you wi
44 Chapter 1Applicable disc format DVD(Read): DVD 5/9/10/18, DVD-ROM, DVD-Video, DVD-R 3.95G/4.7G, DVD-RW, DVD+R, DVD+RW, Multi-Border DVD-R/DVD-RW, M
Chapter 1 45Environmental RequirementsItem SpecificationTemperatureOperating +5 ~ +35°CNon-operating -20 ~ +65°C (storage package)HumidityOperating
Chapter 2 46BIOS Setup UtilityThe BIOS Setup Utility is a hardware configuration program built into your computer’s BIOS (Basic Input/Output System).Y
47 Chapter 2InformationParameter DescriptionCPU Type This item will show the CPU information of the system.CPU Speed This item will show the CPU clock
Chapter 2 48MainThis menu provides you the information of the system.Parameter DescriptionSystem Time / System Date The hours are displayed with 24 ho
49 Chapter 2F12 Boot Menu When this is selected, users can modify device boot priority by pressing F12 key during POST. When this is not selected, dev
Chapter 2 50SecurityThe Security screen contains parameters that help safeguard and protect your computer from unauthorized use.The table below descri
51 Chapter 2Set Supervisor/User PasswordIf password on boot is required, the password must be set otherwise it cannot be enabled.The formats of the pa
Chapter 2 52User can now type password in field “Enter New Password”, and re-enter password in field “Confirm New Password” for verification. If the v
53 Chapter 2BootThis menu allows the user to decide the order of boot devices to load the operating system. Bootable devices includes the distette dri
1Chapter1 System Specifications 1Features 1Block Diagram 3TM 4220/2480 Outlook View 4Aspire 5600 Outlook View 9Indicators 14Easy-Launch Buttons 15Touc
Chapter 2 54ExitThe Exit screen contains parameters that help safeguard and protect your computer from unauthorized use.The table below describes the
55 Chapter 2BIOS Password Removal1. Press <F2> to enter Setup during POST2. Go to the “Main” menu3. Enable the “F12 Boot Menu” function.4. Press
Chapter 2 56
57 Chapter 2
Chapter 3 57This chapter contains step-by-step procedures on how to disassemble the notebook computer for maintenance and troubleshooting.To disassemb
58 Chapter 3General InformationBefore You BeginBefore proceeding with the disassembly procedure, make sure that you do the following:1. Turn off the p
Chapter 3 59Disassembly Procedure FlowchartThe flowchart on the succeeding page gives you a graphic representation on the entire disassembly sequence
60 Chapter 3Removing the Adapter and Battery Pack1. Unplug the adapter.2. Release the battery lock.3. Slide the battery latch.4. Remove the battery pa
Chapter 3 61Removing the TV Tuner, Heatsink Module, CPU, and HDD ModuleRemove the Heatsink Cover1. Release the six screws securing the heatsink cover.
62 Chapter 33. Remove the heatsink module from the main unit.Removing the HDD Module1. Release the two screws securing the HDD cover. (One screw is at
Chapter 1 1FeaturesThis computer was designed with the user in mind. Here are just a few of its many features:PerformanceT Intel® Pentium® M YonahP
Chapter 3 63
64 Chapter 3Removing the Memory and Wireless CardRemove the Memory1. Press the latch on left and right side to pop out the memory and remove it.2. Rem
Chapter 3 65Removing the Bluetooth Module1. Remove the screw securing the Bluetooth module.2. Remove the Bluetooth connector from the mainboard.3. Rem
66 Chapter 3Disassembling the Main Unit into Upper Case and Lower Case1. Disconnect the power cable from the mainboard.1. Remove the three screws secu
Chapter 3 677. Disconnect the LCD cable from the mainboard as shown.8. Remove the two screws on left and right hinges.9. Remove the LCD module from th
68 Chapter 314. Disconnect the LID switch cable from the mainboard.15. Disconnect the audio DJ cable from the mainboard. (Aspire series only)16. Disco
Chapter 3 69Disassembling the LCD Module 1. Remove the four screw caps from the LCD module.2. Remove the four screw securing the LCD bezel.NOTE: For L
70 Chapter 35. For LCD with CCD, remove the 11 screws securing the LCD panel.6. Lift up the inverter board.7. DIsconnect the inverter cables from the
Chapter 3 7114. Disconnect the LCD cable and remove the LCD cable from the LCD panel.15. This completes the LCD module disassembly.Remove the CCD modu
72 Chapter 3Reassembling the LCD Module1. Connect the LCD cable to the LCD panel.2. Place the tape on the LCD cable.3. Place the right LCD bracket bac
2 Chapter 1T Two speakers, at lease 1W/9cc for eachT Enable VoIP functionStorageT PATA(SATA ready)T 9.5mm height, 2.5” HDD T Easily removableT 60/80/1
Chapter 3 7310. Place the LCD bezel back to the LCD module. Push each side of the bezel to make it clip to the LCD cover well.11. Secure the LCD bezel
74 Chapter 3HDD disassembly & Reassembly1. Remove the four screws securing the HDD bracket.2. Remove the HDD bracket from the HDD.3. Place the HDD
Chapter 3 75ODD disassembly & Reassembly1. Remove the four screws securing the ODD module.2. Remove the ODD bracket from the ODD.3. Place the ODD
76 Chapter 3
Chapter 3 76Main Unit ReassemblyReassembling the Mainboard, Uppercase, and Lowercase1. Place the mainboard back to the lower case.2. Insert the PCMCIA
77 Chapter 39. Secure the MDC board with one screw.10. Connect the speaker cable to the mainboard.11. Aim the location of Bluetooth and wireless launc
Chapter 3 7815. Reconnect the MDC cables as shown.16. Connect the Audio DJ FFC to the mainboard.17. Connect the LID switch cable back to the mainboard
79 Chapter 32. Secure the ODD module with one screw.Reassembling the LCD Module to Main Unit1. Place the LCD module back to the main unit.2. Put the
Chapter 3 808. Secure the keyboard with two screws.9. Place the middle cover back to the main unit.10. Close the notebook.11. Secure the middle cover
81 Chapter 34. Place the Bluetooth module back to the main unit.5. Secure the Bluetooth module with one screw.6. Connect the Bluetooth cable to the ma
Chapter 1 3Block DiagramDDR-IIATA 66/100HD AudioAUDIO CODECDDR-II SODIMM1DDR-II SODIMM2IDE-ODDPATA HDDATA 66/100RJ11Page: 28Page: 12Page:2, 3Page: 5,
Chapter 3 82Reassembling the Memory1. Place the DDR memory back to the mainboard as shown and press it down to latch it.Reassembling the Heatsink modu
83 Chapter 33. Connect the wireless antenna to the wireless card.Reassembling the HDD1. Place the HDD back to the main unit.2. Secure the HDD with one
Chapter 3 843. Place the battery back.4. This completes the main unit reassembly.
85 Chapter 3
Chapter 4 85Use the following procedure as a guide for computer problems.NOTE: The diagnostic tests are intended to test this model. Non-Acer product
86 Chapter 4System Check ProceduresExternal Diskette Drive CheckIf an error occurs with the internal diskette drive, reconnect the diskette connector
Chapter 4 87Power System CheckTo verify the symptom of the problem, power on the computer using each of the following power sources:1. Remove the batt
88 Chapter 4Check the Battery PackTo check the battery pack, do the following:From Software:1. Check out the Power Management in control Panel2. In Po
Chapter 4 89Power-On Self-Test (POST) Error MessageThe POST error message index lists the error message and their possible causes. The most likely cau
90 Chapter 4Index of Error MessagesError Message ListError Messages FRU/Action in SequenceStruck Key See “Keyboard or Auxiliary Input Device Check” on
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